Yield
How much meat did each head give?
Weights come straight from the scales at each station; yield by grade is calculated automatically.
Tamga — MES for meat plants. Batch cost on the day it's produced
Tamga follows every batch from the livestock truck to the carton and connects to your accounting system. Yield per head, losses by station and shift output are visible the same day.
We'll show the system on a test database: one hour, for you and your production manager.
What you'll see
Six answers, every day
Cost
What does a kilo of product cost?
Raw-material cost instantly from the batch recipe. Labor and overhead planned in advance and trued up at close.
Losses
Where are we losing yield?
Deviations show up the moment they happen. A red flag closes only with a stated reason.
Traceability
What raw material went into this carton?
One code from truck to carton: supplier, veterinary documents, recipe ingredients. Blending batches creates a new batch that keeps every link.
Output
Who produced how much this shift?
Piece-rate pay from scale and handheld data, with no handwritten sheets.
Planning
Is there enough raw material for this week's orders?
A loading schedule for each line and raw-material needs calculated from recipes.
How it works
One batch code from truck to carton
01
Intake
Live weight, supplier, veterinary papers. The batch gets its code.
02
Slaughter
Carcasses and half-carcasses on the overhead rail; every hot carcass weighed.
03
Deboning
Yield per head and grade, waste and losses at the station.
04
Processing
Recipes and loads. Blending batches creates a new batch.
05
Storage
Cold rooms, shelf life, FEFO picking.
06
Dispatch
Labels, marking and shipping documents.
Platform
Connects to your accounting and works on the shop floor
Accounting integration
Master data, documents and costs go into your accounting system with no double entry.
Handhelds and panels
Android terminals and line-side panels; scales and label printers.
Web module and displays
Planning, dashboards and a live shift monitor in the browser.
Shop-floor screens
Readable from a meter away, 14 pt minimum, the same on PC and handheld.
Equipment
We'll choose the right equipment for your plant
We don't sell hardware. We pick what works reliably in a wet meat plant, check compatibility and connect it to the system. You buy directly from the manufacturer or dealer.
Networked scales
Floor platforms at each station and overhead rail scales for carcasses, IP65–IP68 rated. Protocols: POS2-M (Mertech), CAS-M (CAS), Massa-K.
Handhelds with NFC
Urovo DT40 terminals with an NFC reader: workers sign in with a card, and weights and operations go straight into the system.
Employee cards
13.56 MHz NFC cards and key fobs (MIFARE Classic 1K, NTAG21x). 125 kHz badges won't work; we'll suggest a replacement.
Rugged computers
Industrial PCs for shop-floor workstations that handle moisture, washdowns and temperature swings.
Equipment selection is part of the site survey: we check which scales you already have and tell you what can stay.
Rollout
First results in a month, the full system in six
1Traceability and slaughter · 19 d
2Shop-floor tracking and deviations · 20 d
3Recipes, packaging, labeling, cold chain · 17 d
3aLocation-based storage, FEFO picking · 10 d
4Planning and line loading · 30 d
5Costing, output, go-live · 9 d
126 working days on the current project, 21 of them for setting up scales, handhelds and printers. Timelines for your plant are set during the site survey.
Each stage stands alone
Every stage works on its own and is paid for separately.
Accepted on a live shift
We test on real operations with your own people.
Two weeks on site at go-live
The architect is at the plant when the system goes into production.
Live project
Being rolled out at a full-cycle meat plant in Kazakhstan
275requirements in the technical specification
27workstations across 17 tracking points
178steps in stage-one operator guides
8 + 9videos and booklets for handheld and PC
Delivered
Pre-project survey and specification
Delivered
Stage 1: traceability and slaughter
In acceptance
Stage 2: shop floor and deviations
In development
Stages 3–5: storage, planning, costing
Pricing
Implementation + subscription
Implementation
A fixed price per stage: setup, data migration, training, video guides.
Subscription
Monthly, based on production volume. Unlimited users and terminals.
Updates included
New versions, fixes, and changes in Kazakhstan and EAEU regulations.
Your data stays yours
Stored on your own server.
Exact figures come in a commercial proposal after the plant survey.
Questions
What people usually ask
We already have an accounting system. Will we need to replace it?
No. Tamga connects to it: integration with 1C is built in, and other accounting systems connect too. Accounting stays as it is, and the shop floor shows up in it the same day for the first time.
Will workers manage the handhelds?
Screens are designed for the shop floor: large type, few fields. For stage one of the current project we produced 8 videos and 9 booklets, and we accept work on a live shift.
Can we start with one station?
Yes. Every stage works on its own and is paid for separately. We usually start where losses are biggest.
Where is our data stored?
On your own server. The license works even without internet.
Do we need to buy new equipment?
Not all of it. During the site survey we check your scales and handhelds. We'll pick whatever is missing; you buy it directly from the manufacturer or dealer, and we connect it to the system.
How much does it cost?
Implementation is a fixed price per stage; the subscription depends on production volume. We give an exact figure after the survey rather than guessing.
Next step
We'll show you where your yield goes
Message us on WhatsApp: species, daily volume and which shops you run. We'll suggest a day for the audit.
Phone and WhatsApp+7 776 207 11 22
Emailazat@terrasystems.kz
CityAlmaty, Kazakhstan